Risk-Based Inspection (RBI) is focused on maintaining the mechanical integrity of pressure equipment and minimizing the risks associated with loss of containment due to deterioration.

Risk-Based Inspection

OESuite RBI Component List with Risk level
Figure 2 - OESuite® RBI Component List with Risk level

The OESuite® RBI Module is consistent with the following industry standards and regulations:

  • API 510 and NB-23 (pressure relief devices)
  • API 520 (pressure relief system design)
  • API 653 (atmospheric tank information)
  • API 571 (damage mechanisms)
  • API 579-1 / ASME FFS-1 (fitness for service)
  • API 580 (RBI)
  • API 581 (RBI methodology)

The OESuite® RBI Module is also optimized to ensure pressure relief device inspections are scheduled as far out as is practical based on risk and ensure process changes are factored into potential requirements in design information. The RBI Module also features a flexible calculation engine to support other proprietary calculations and is designed to support different sets of calculations with different formulas per parameter.

With the OESuite® RBI Module, users can:

  • Automate notifications for key stakeholders when potential equipment integrity issues arise
  • Generate inspection tasks to address the damage mechanism according to the risk
  • Screen operating units to identify areas of high risk
  • Estimate risk values associated with the operation of each equipment item based on a consistent methodology
  • Prioritize equipment inspection and repair based on the measured risk
  • Systematically manage the risk associated with equipment failure to maintain equipment availability
  • Calculate the Probability of Failure (PoF) and Consequence of Failure (CoF) for damage potentially occurring at the component level
OESuite Variable Mapping for Different Calculations and Configurable Formulas
Figure 3 - OESuite® Variable Mapping for Different Calculations and Configurable Formulas
OESuite RBI Component View with Different Damage Mechanisms
Figure 4 - OESuite® RBI Component View with Different Damage Mechanisms
OESuite RBI Risk Distribution
Figure 5 - OESuite® RBI Risk Distribution

Through the powerful interoperability and integration within OESuite® and the RBI module, users can:

  • Spawn action items and other management system records to ensure completion and implementation in the OESuite® Asset Analysis Module
  • Target resources where they matter most, while maximizing equipment uptime, in the OESuite® Project Planning & Collaboration Module
  • Integrate API RBI 581 with API 584 Integrity Operating Windows to address feedstock variability and process upsets within the OESuite® Tag Function as part of the OESuite® Asset Analysis Module
  • Integrate RBI data into the turnaround process that incorporates drag-and-drop scheduling into time-based inspection and generate or revise a comprehensive inspection strategy in the OESuite® Inspection Management + Mobile Module
  • Redline documents, ensure process safety information stays harmonized, and reduce the effort required to circuitize a plant with the OESuite® Document Management + Mobile Module
  • Observe and evaluate changes that normally go undetected before implementation, shorten inspection intervals, trigger seamless Management of Change (MOC) reviews, remove equipment dead legs, and add chemical injection points in the OESuite® MOC + Mobile Module
  • Stay ahead of potential repairs and reduce risk by identifying the assets, asset components, damage mechanisms, documents, material specifications, and other necessary components within the OESuite® Corrosion Circuit Document (CCD) / Integrity Operating Window (IOW) Analysis Feature as part of the OESuite® Asset Analysis Module
OESuite CCD / IOW Analysis
Figure 6 - OESuite® CCD / IOW Analysis
OESuite CCD / IOW Recommendation Management
Figure 7 - OESuite® CCD / IOW Recommendation Management
OESuite Visual / Thickness Measurement Feature
Figure 8 - OESuite® Visual / Thickness Measurement Feature

By focusing on high-risk areas, the OESuite® RBI Module enhances safety, prevents accidents, and minimizes the associated costs of production downtime by predicting where damage is most likely to occur. Manage high-risk equipment with the right level of inspection and maintenance attention with the OESuite® RBI Module.

The Risk-Based Inspection Module is a key component of these OESuite® Frameworks and this Solution:

  • APM Framework
  • Process Safety Framework
  • Mechanical Integrity Solution
  • These are the core functions in all OESuite® Modules:

    • Ad Hoc Reporting
    • Archiving
    • Asset Registry / Navigation
    • Audit Trail
    • Calculation Engine
    • Coordination Compliance
    • Configurable Notifications
    • Damage Mechanisms
    • Data Export / Import
    • Document Links / Attachments
    • Form Builder
    • Integration / Connectors
    • KPI Manager
    • Material Library
    • Mobile Applications
    • Module and Hierarchy Specific Security
    • Multi-Lingual / International Formatting
    • My Obligations / Calendar
    • My Subscriptions
    • Obligation Reassignment
    • OE View
    • Planning / Scheduling
    • Portal
    • RACI Chart
    • Redlining
    • Report Builder
    • Risk Ranking
    • Risk Registry
    • Robust Search
    • Single Sign On (SSO)
    • Standard Reporting
    • Tags
    • Verification
    • Visual Operations
    • Workflow (Initiate, Approval, Execution, etc.)

    For more information email us at info@drivingoe.com or call (713) 355-2900.

    OS overview

    Operational Sustainability® makes operational excellence simple.

    Succeeding in today’s complex, highly regulated industries depends on how well your company manages enterprise risk to minimize enterprise losses and enable continuous improvement without putting your privilege to operate at risk. Our industry-leading, cloud-based, highly configurable OESuite® software, supported by our world-class advisory services and technical content, enables your company to achieve and sustain operational excellence. With an average of more than 30 years of industry experience each, our advisors can design a solution tailored to your company’s culture and needs.

    Learn how Operational Sustainability® can accelerate your journey to operational excellence through our industry-leading OESuite® software platform, technical content, and our industry experts. See our full slate of free webinars, workshops, white papers, detailed module information, and scheduled workshops online at drivingoe.com.

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